Issue 3, 2021

Economically viable CO2 electroreduction embedded within ethylene oxide manufacturing

Abstract

Electrochemical conversion of CO2 (CO2R) into fuels and chemicals can both reduce CO2 emissions and allow for clean manufacturing in the scenario of significant expansion of renewable power generation. However, large-scale process deployment is currently limited by unfavourable process economics resulting from significant up- and down-stream costs for obtaining pure CO2, separation of reaction products and increased logistical effort. We have discovered a method for economically viable recycling of waste CO2 that addresses these challenges. Our approach is based on integration of a CO2R unit into an existing manufacturing process: ethylene oxide (EO) production, which emits CO2 as a by-product. The standard EO process separates waste CO2 from the gas stream, hence the substrate for electroreduction is available at an EO plant at no additional cost. CO2 can be converted into an ethylene-rich stream and recycled on-site back to the EO reactor, which uses ethylene as a raw material, and also the anode product (oxygen) can be simultaneously valorized for the EO production reaction. If powered by a renewable electricity source, the process will significantly (ca. 80%) reduce the CO2 emissions of an EO manufacturing plant. A sensitivity analysis shows that the recycling approach can be economically viable in the short term and that its payback time could be as low as 1–2 years in the regions with higher carbon taxes and/or with access to low-cost electricity sources.

Graphical abstract: Economically viable CO2 electroreduction embedded within ethylene oxide manufacturing

Supplementary files

Article information

Article type
Paper
Submitted
19 Oct 2020
Accepted
02 Feb 2021
First published
03 Feb 2021

Energy Environ. Sci., 2021,14, 1530-1543

Economically viable CO2 electroreduction embedded within ethylene oxide manufacturing

M. H. Barecka, J. W. Ager and A. A. Lapkin, Energy Environ. Sci., 2021, 14, 1530 DOI: 10.1039/D0EE03310C

To request permission to reproduce material from this article, please go to the Copyright Clearance Center request page.

If you are an author contributing to an RSC publication, you do not need to request permission provided correct acknowledgement is given.

If you are the author of this article, you do not need to request permission to reproduce figures and diagrams provided correct acknowledgement is given. If you want to reproduce the whole article in a third-party publication (excluding your thesis/dissertation for which permission is not required) please go to the Copyright Clearance Center request page.

Read more about how to correctly acknowledge RSC content.

Social activity

Spotlight

Advertisements