Tandem catalytic aromatization of volatile fatty acids

Abstract

The transition towards a circular economy requires closing the carbon loop, e.g. by the development of new synthesis routes to valuable intermediates and products from organic-rich waste streams. Volatile fatty acids (VFA) can be fermentatively produced from wastewater and serve as circular platform chemicals. We show that these VFA can be catalytically upgraded to light aromatics (i.e., benzene, toluene, ethylbenzene and xylenes, BTEX) via a tandem catalytic reaction involving TiO₂-catalyzed ketonization and zeolite ZSM-5 catalyzed aromatization. Including this intermediate ketonization step is demonstrated to be much more efficient than direct VFA aromatization, as direct acid conversion mainly gave rise to short-chain olefins by decarboxylation and low BTEX yields of 1%. A one-reactor, tandem catalytic conversion instead significantly improved the yield to 45% when zeolite Ga/ZSM-5 was used. Furthermore, the effect of VFA-derived ketone composition, a process parameter set by the fermentation process, on aromatics production efficiency and product distribution was found to be very pronounced for zeolite Ga/ZSM-5, but not for non-promoted zeolite HZSM-5. This suggests a different reaction mechanism to dominate on zeolite Ga/ZSM-5, involving dehydration on the Brønsted acid sites and cyclization/aromatization on the Ga sites. Finally, water, expected to be present in the feed during VFA upgrading, caused the activity of zeolite Ga/ZSM-5 to drop reversibly, but also led to lower coke buildup. Analysis of the spent catalyst with solid-state ²⁷Al nuclear magnetic resonance spectroscopy and temperature-programmed reduction with H₂ showed that the catalyst structure remained intact, also with water present in the feed. Together, the results demonstrate that catalytic ketonization/aromatization is an attractive circular approach for converting waste-derived carboxylic acids into renewable aromatics.