Issue 21, 2016

Robust scalable high throughput production of monodisperse drops

Abstract

Monodisperse drops with diameters between 20 μm and 200 μm can be used to produce particles or capsules for many applications such as for cosmetics, food, and biotechnology. Drops composed of low viscosity fluids can be conveniently made using microfluidic devices. However, the throughput of microfluidic devices is limited and scale-up, achieved by increasing the number of devices run in parallel, can compromise the narrow drop-size distribution. In this paper, we present a microfluidic device, the millipede device, which forms drops through a static instability such that the fluid volume that is pinched off is the same every time a drop forms. As a result, the drops are highly monodisperse because their size is solely determined by the device geometry. This makes the operation of the device very robust. Therefore, the device can be scaled to a large number of nozzles operating simultaneously on the same chip; we demonstrate the operation of more than 500 nozzles on a single chip that produces up to 150 mL h−1 of highly monodisperse drops.

Graphical abstract: Robust scalable high throughput production of monodisperse drops

Associated articles

Supplementary files

Article information

Article type
Paper
Submitted
26 Aug 2016
Accepted
22 Sep 2016
First published
22 Sep 2016

Lab Chip, 2016,16, 4163-4172

Robust scalable high throughput production of monodisperse drops

E. Amstad, M. Chemama, M. Eggersdorfer, L. R. Arriaga, M. P. Brenner and D. A. Weitz, Lab Chip, 2016, 16, 4163 DOI: 10.1039/C6LC01075J

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