Porous (CuO)xZnO hollow spheres as efficient Rochow reaction catalysts

Abstract

Nowadays, how to achieve both high dimethyldichlorosilane selectivity and silicon conversion in the Rochow reaction still remains a major challenge in the organosilane industry, in which silicon and chloromethane are converted into methylchlorosilanes on Cu-based catalysts mixed with ZnO promoter. Therefore, this calls for the development of outstanding catalysts with both high activity and selectivity for the Rochow reaction and also for a deep fundamental understanding of the catalytic mechanism. In this work, we designed and synthesized a series of copper oxide–zinc oxide catalysts ((CuO)_xZnO (0 ≤ x ≤ 49)) with a distinct porous hollow spherical structure for the reaction. These porous hollow spherical catalysts composed of CuO and ZnO nanoparticles were prepared through co-adsorption of Cu²⁺ and Zn²⁺ in the interior and outer surfaces of the hydrothermally synthesized carbonaceous spheres, followed by a new hydrothermal treatment and calcination in air. The catalytic properties of the (CuO)_xZnO hollow spheres for dimethyldichlorosilane synthesis via the Rochow reaction was investigated, and a deeper understanding of the catalytic mechanism was obtained. As compared to pure CuO hollow spheres, the prepared (CuO)₁₉ZnO hollow spheres exhibited much higher dimethyldichlorosilane selectivity and silicon conversion, which are clearly related to the synergistic electronic effect between Cu and ZnO and to the distinct catalyst structures which allow intimate contact of the reactant molecules with the active component and the efficient transport of the molecules. This work opens a new way for the fabrication of efficient and integrated Cu-based catalysts for the Rochow reaction.