3D printed electrodes for efficient membrane capacitive deionization

Abstract

There is increasing interests in cost-effective and energy-efficient technologies for the desalination of salt water. However, the challenge in the scalability of the suitable compositions of electrodes has significantly hindered the development of capacitive deionization (CDI) as a promising technology for the desalination of brackish water. Herein, we introduced a 3D printing technology as a new route to fabricate electrodes with adjustable composition, which exhibited large-scale applications as free-standing, binder-free, and robust electrodes. The 3D printed electrodes were designed with ordered macro-channels that facilitated effective ion diffusion. The high salt removal capacity of 75 mg g⁻¹ was achieved for membrane capacitive deionization (MCDI) using 3D printed nitrogen-doped graphene oxide/carbon nanotube electrodes with the total electrode mass of 20 mg. The improved mechanical stability and strong bonding of the chemical components in the electrodes allowed a long cycle lifetime for the MCDI devices. The adjusted operational mode (current density) enabled a low energy consumption of 0.331 W h g⁻¹ and high energy recovery of ∼27%. Furthermore, the results obtained from the finite element simulations of the ion diffusion behavior quantified the structure–function relationships of the MCDI electrodes.